Boost Test: Innovate BRZ/FR-S Twin-Screw Supercharger

THE INSTALL & THE TEST

[pullquote]EVEN WITH ALL THE AVAILABLE SPACE TO WORK, WE RECOMMEND REMOVING THE FACTORY… STRUT BRACE[/pullquote]The installation was straightforward but a little time-consuming. The instructions suggest test fitting the supercharger and manifold to inspect for clearance between the manifold and an alternator bracket. If there is interference, the solution is to simply file away some of the material on the alternator. In our case, we had just a little interference and were quickly able to remedy it as suggested. In retrospect, it would have been easier to inspect the interference without the supercharger attached to manifold. Due to the design of the kit and the layout of the engine, there’s plenty of space to run the various lines and hoses without concern for accidental abrasion. Even with all the available space to work, we recommend removing the factory passenger- side strut brace to ease the installation.

The only shortcoming of the kit was the absence of a vacuum/boost port on the pressurized side of the manifold. We tapped the plate they provide to house the factory MAP sensor. This enabled us to log boost pressure when we ran the car on the dyno.

With the system installed and the ECU reflashed by the EcuTek cable, it was time to evaluate the performance gains. Before the addition of the supercharger, the FR-S delivered an uninspiring 174.56- peak horsepower to the wheels (roughly 200 horsepower at the flywheel). With the CARB-legal Innovate supercharger system in place, the engine delivered nearly 243-peak horsepower to the wheels. This is a gain of 68 whp, or nearly 40 percent more power with a bolt-on exhaust in place. We were inspired.

innovate-supercharger-frs-brz-140-008innovate-supercharger-frs-brz-140-009


HORSEPOWER AND TORQUE AVERAGES BY RPM RANGE
HORSEPOWER TORQUE
RPM STOCK INNOVATE SC HP CHANGE STOCK INNOVATE SC Torque CHANGE
3,000 78.78 97.63 18.85 137.92 170.93 33.01
3,500 83.13 118.64 35.51 124.74 178.82 53.28
4,000 93.56 136.39 42.83 121.34 179.08 57.74
4,500 115.65 155.50 39.85 134.98 181.50 46.52
5,000 131.07 179.54 48.47 137.68 188.60 50.92
5,500 143.67 198.07 54.40 137.19 189.14 51.95
6,000 155.94 211.68 55.74 136.50 185.30 48.80
6,500 169.80 230.20 60.40 137.20 186.01 48.81
7,000 171.59 232.60 61.10 128.74 174.52 45.78
PEAK 174.56 @ 6,887 RPM 242.79 @ 7,181 RPM 68.23 142.50 @ 4,840 RPM 192.51 @ 5,691 RPM 50.01

A/F RATIO AVERAGES BY RPM RANGE
A/F Ratio Boost (psi)
RPM Stock Innovate
3,000 18.05 13.26 4.26
3,500 13.45 12.99 4.79
4,000 12.94 12.54 5.13
4,500 12.87 12.58 5.08
5,000 12.68 12.52 6.12
5,500 12.62 12.54 7.45
6,000 12.74 12.48 9.73
6,500 12.37 12.58 12.62
7,000 11.71 12.48 7.53

SUPERCHARGER EFFICIENCY VS. RPM
RPM BOOST PRESSURE RATIO HORSEPOWER g/sec ISENTROPIC EFFICIENCY %
3,000 4.26 1.29 97.63 73.96 67
3,500 4.79 1.33 118.64 89.88 71
4,000 5.13 1.35 136.39 103.33 71
4,500 5.08 1.35 155.50 117.80 70
5,000 6.12 1.42 179.54 136.02 71
6,000 9.73 1.66 211.68 160.36 73
6,500 12.62 1.86 230.20 174.39 75
7,000 13.37 1.91 232.60 176.21 75